Projects

Project:   BODY FRAME/SIDE FRAME U11  
Factory:  BMW W6.12 REGENSBURG
Division:  BODY-IN-WHITE
Time frame:  05/2024 – 12/2025

Key data:

• 12 cells
• 12 PLC‘s (Siemens CPU 1518F)
• 120 robots (KUKA KRC4)
• application: spot welding, laser welding, glueing, clinching, material handling
• cycle time: 165s

Field of responsibility:

• project managment and on-site management
• hardware construction
• software design and HMI programming
• OLP robot programming
• control cabinet construction
• on-site electrical installation
• on-site commissioning
• training of operating and maintenance staff

Project:   RETROFIT BMM501  
Factory:  PLASTIC OMNIUM RAMOS MEXICO
Division:  Special Systems Engineering
Time frame:  08/2024 – 07/2025

Key data:

• 1 cell
• Retrofit electrics: replacement of the entire electrical technology including control,
  HMI, control cabinets, servo technology including new cabling
• Retrofit mechanics: Renewal of critical mechanics including replacement of blowing
  stand, hydraulics, servo motors, sensors and actuators
• Integration new robot incl. EOA-tool

Field of responsibility:

• project managment and on-site management
• engineering and construction (mechanical and electrical)
• manufacturing and assembly (mechanical and electrical)
• software design and HMI programming
• on-site installation and commissioning
• training of operating and maintenance staff
• Documentation

Project:   TAILGATE/FRONTLID G50, VB/HB G60LCI  
Factory:  BMW W2.4 DINGOLFING
Division:  BODY-IN-WHITE
Time frame:  03/2024 – 08/2026

Key data:

• 9 cells
• 9 PLC´s (Siemens CPU 1518F)
• 84 robots (KUKA KRC4)
• application: spot welding, laser welding, glueing, clinching, material handling
• cycle time: 120s

Field of responsibility:

• project managment and on-site management
• hardware construction
• software design and HMI programming
• OLP robot programming
• control cabinet construction
• on-site electrical installation
• on-site commissioning
• training of operating and maintenance staff

Project:   RETROFIT EXTR. B-F  
Factory:  PLASTIC OMNIUM VIGO
Division:  Special Systems Engineering
Time frame:  12/2023 – 09/2024

Key data:

• 1 cell
• Retrofit electrical system: replacement of the complete servo technology including
  upgrade control technology
• Retrofit mechanics: renewal of critical components (sensors and actuators)

Field of responsibility:

• project managment and on-site management
• engineering and construction (mechanical and electrical)
• manufacturing and assembly (mechanical and electrical)
• software design and HMI programming
• on-site installation and commissioning
• training of operating and maintenance staff
• Documentation

Project:   LASER WELDING SYSTEM PCL5  
Factory:  ANTB PUNE INDIA
Division:  LASER WELDING
Time frame:  02/2024 – 12/2024

Key data:

• 1 welding system
• 1 PLC (Siemens CPU 1517TF)
• 12 servoaxis Siemens Sinamcis
• application: laser welding
• welding speed: 18m/min

Field of responsibility:

• project managment and on-site management
• software design
• HMI programming
• on-site commissioning
• training of operating and maintenance staff

Project:   RETROFIT BMM305  
Factory:  Plastic Omnium Adrian
Division:  Special Systems Engineering
Time frame:  01/2024 – 12/2024

Key data:

• 1 cell
• Retrofit electrics: replacement of the entire electrical technology including control,
  HMI, control cabinets, servo technology including new cabling
• Retrofit mechanics: Renewal of critical mechanics including replacement of blowing
  stand, hydraulics, servo motors, sensors and actuators

Field of responsibility:

• project managment and on-site management
• engineering and construction (mechanical and electrical)
• manufacturing and assembly (mechanical and electrical)
• software design and HMI programming
• on-site installation and commissioning
• training of operating and maintenance staff
• Documentation

Project:   LASER WELDING SYSTEM PCL4  
Factory:  ANTB AHMEDABAD INDIA
Division:  LASER WELDING
Time frame:  01/2024 – 09/2024

Key data:

• 1 welding system
• 1 PLC (Siemens CPU 1517TF)
• 12 servoaxis Siemens Sinamcis
• application: laser welding
• welding speed: 18m/min

Field of responsibility:

• project managment and on-site management
• software design
• HMI programming
• on-site commissioning
• training of operating and maintenance staff

Project:   Retrofit AUDI Assembly line  
Factory:  Plastic Omnium Lozorno
Division:  Special Systems Engineering
Time frame:  10/2023 – 10/2024

Key data:

• 1 cell
• 1 PLC (Siemens CPU 317F), 1 Robot (ABB)
• application: robot handling, store management
• Retrofit, conveyor technology, data management, robotic

Field of responsibility:

• project managment and on-site management
• engineering and construction (mechanical and electrical)
• manufacturing and assembly (mechanical and electrical)
• software design and HMI programming
• on-site installation and commissioning
• training of operating and maintenance staff
• Documentation

Project:   Door sealer line ML1 NEW 
Factory:  AUDI Ingolstadt
Division:  Assembly
Time frame:  08/2023 – 10/2024

Key data:

• 6 cells
• 5 PLC‘s (Siemens CPU 1517F)
• application: material handling, sealer application
• cycle time: 85s

Field of responsibility:

• project managment and on-site management
• hardware construction
• software design and HMI programming
• on-site electrical installation
• on-site commissioning
• on-site robot programming
• training of operating and maintenance staff

Project:   Integration AU493 ML2 
Factory:  AUDI Ingolstadt
Division:  Assembly
Time frame:  09/2023 – 05/2024

Key data:

• 1 cells
• 5 PLC‘s (Siemens CPU 1517F, 1512F)
• application: material handling, sealer application
• cycle time: 85s

Field of responsibility:

• project managment and on-site management
• hardware construction
• software design and HMI programming
• on-site electrical installation
• on-site commissioning
• on-site robot programming
• training of operating and maintenance staff

Project:   Controls Door Sealer  
Factory:  BMW W10 Spartanburg, USA
Division:  Assembly
Time frame:  05/2023 – 08/2024

Key data:

• 1 cells
• 5 PLC‘s (Siemens CPU 319F)
• application: material handling, sealer application
• cycle time: 85s

Field of responsibility:

• software coordination - TMO-V3 standard
• PLC programming and debugging
• on-site robot programming
• on-site commissioning
• optimization und stabilization of production

Project:   Upgrade HCL-U 
Factory:  HYUNDAI Ulsan South Korea
Division:  Laser Welding
Time frame:  02/2023 – 04/2024

Key data:

• 1 welding system
• 1 PLC (Siemens CPU 416)
• 5 robots (ABB IRC5)
• 12 servoaxis SEW MoviAxis
• application: laser welding, material handling
• welding speed: 18m/min

Field of responsibility:

• project managment and on-site management
• hardware construction
• software design
• HMI programming
• offline robot programming
• on-site commissioning
• on-site robot programming
• training of operating and maintenance staff

Project:   Integration AU51X ML1 
Factory:  AUDI Ingolstadt
Division:  Assembly
Time frame:  07/2023 – 08/2024

Key data:

• 1 cells
• 5 PLC‘s (Siemens CPU 1517F, 1512F)
• application: material handling, sealer application
• cycle time: 85s

Field of responsibility:

• project managment and on-site management
• hardware construction
• software design and HMI programming
• on-site electrical installation
• on-site commissioning
• on-site robot programming
• training of operating and maintenance staff

Project:   Laser Welding System HCL-K7 
Factory:  Hyundai Yesan South Korea
Division:  Laser Welding
Time frame:  05/2023 – 04/2024

Key data:

• 1 welding system
• 1 PLC (Siemens CPU 1517TF)
• 4 robots (ABB IRC5)
• 12 servoaxis Siemens Sinamics S120
• application: laser welding, material handling
• welding speed: 18m/min

Field of responsibility:

• project managment and on-site management
• software design
• HMI programming
• offline robot programming
• on-site commissioning
• training of operating and maintenance staff

Project:   Retrofit Aging cell Porsche BMM3 
Factory:  Plastic Omnium Rottenburg
Division:  Special Systems Engineering
Time frame:  05/2023 – 12/2023

Key data:

• 1 cell
• 1 PLC (Siemens CPU 317F), 1 Robot (ABB)
• application: robot handling, store management
• Retrofit, conveyor technology, data management, robotic

Field of responsibility:

• project managment and on-site management
• engineering and construction (mechanical and electrical)
• manufacturing and assembly (mechanical and electrical)
• software design and HMI programming
• on-site installation and commissioning
• training of operating and maintenance staff
• Documentation

Project:   Door System G26.2 
Factory:  Magna, Elsendorf
Division:  Body-in-white
Time frame:  08/2022 – 12/2023

Key data:

• 4 cells
• 4 PLC‘s (Siemens CPU 4x416F)
• application: material handling, glueing, spot welding, laser welding, clinching, roller hemming
• cycle time: 65s

Field of responsibility:

• project managment and on-site management
• hardware construction (app. 2400 pages)
• software design and HMI programming
• control cabinet construction (4 control cabinets, 10 terminal boxes, 20 HMI panels)
• electrical installation in Elsendorf
• commissioning in Elsendorf
• robot programming (offline, online) in Elsendorf
• training of operating and maintenance staff

Project:   Retrofit Aging cell Porsche 
Factory:  plastic Omnium Rottenburg
Division:  Special Systems Engineering
Time frame:  09/2022 – 12/2022

Key data:

• 1 cell
• 1 PLC (Siemens CPU 317F), 1 Robot (ABB)
• application: robot handling, store management
• Retrofit, conveyor technology, data management, robotic

Field of responsibility:

• project managment and on-site management
• engineering and construction (mechanical and electrical)
• manufacturing and assembly (mechanical and electrical)
• software design and HMI programming
• on-site installation and commissioning
• training of operating and maintenance staff
• Documentation

Project:   Upgrade Assembly line Porsche 
Factory:  plastic Omnium Rottenburg
Division:  Special Systems Engineering
Time frame:  03/2022 – 12/2022

Key data:

• 1 cell
• 1 PLC (Siemens CPU 315)
• 8 robots (ABB IRC5)
• application: Assembly line
• Retrofit, Conveyor technology, rotary units, barcode scanning, data management

Field of responsibility:

• project managment and on-site management
• engineering and construction (mechanical and electrical)
• manufacturing and assembly (mechanical and electrical)
• software design and HMI programming
• on-site installation and commissioning
• training of operating and maintenance staff
• Documentation

Project:   Laser welding system HCL-K5/HCL-K6 
Factory:  Hyundai Yesan south korea
Division:  Laser Welding
Time frame:  07/2022 – 12/2023

Key data:

• 2 welding system
• 2 PLC (Siemens CPU 1517TF)
• 8 robots (ABB IRC5)
• 24 servoaxis SEW MoviAxis
• application: laser welding, material handling
• welding speed: 18m/min

Field of responsibility:

• project managment and on-site management
• software design
• HMI programming
• offline robot programming
• on-site commissioning
• on-site robot programming
• training of operating and maintenance staff

Project:   Laser welding system LSC6 
Factory:  AMTB SENICA Slovakia
Division:  Laser Welding
Time frame:  06/2022 – 07/2023

Key data:

• 1 welding system
• 1 PLC (Siemens CPU 1517F)
• 4 robots (ABB IRC5)
• 12 servoaxis SEW MoviAxis
• application: laser welding, material handling
• welding speed: 18m/min

Field of responsibility:

• project managment and on-site management
• software design
• HMI programming
• offline robot programming
• on-site commissioning
• on-site robot programming
• training of operating and maintenance staff

Project:   Laser welding system PCL3 
Factory:  ANTB PUNE India
Division:  Laser Welding
Time frame:  05/2022 – 05/2023

Key data:

• 1 welding system
• 1 PLC (Siemens CPU 319F)
• 12 servoaxis SEW MoviAxis
• application: laser welding
• welding speed: 18m/min

Field of responsibility:

• project management and on-site management
• software design
• HMI programming
• on-site commissioning
• training of operating and maintenance staff

Project:   door sealing application SK49X 
Factory:  VW Bratislava Slovakia
Division:  assembly
Time frame:  01/2022 – 02/2023

Key data:

• 1 cell
• 1 PLC (Siemens CPU 1517F)
• application: material handling, glueing
• cycle time: 60s

Field of responsibility:

• project management and on site management
• hardware construction (app. 950 pages)
• software design and HMI programming
• control cabinet construction (2 control cabinets, 9 terminal boxes, 5 HMI panels)
• electrical installation in Germany, tear down and relocation to Bratislava
• commissioning in Germany and in Bratislava
• training of operating and maintenance staff

Project:   INTEGRATION DOORS GMOPF/FISKER 
Factory:  Magna Albersdorf Austria
Division:  Body-in-white
Time frame:  08/2021 – 23/2023

Key data:

• 5 cells
• 8 PLC‘s (Siemens CPU 416F)
• application: material handling, glueing, spot welding, laser welding, clinching, roller hemming, tucker
• cycle time: 277s (GMOPF), 75s (FISKER)

Field of responsibility:

• project management and on site management
• hardware construction (app. 3500 pages)
• software design and HMI programming
• control cabinet construction (6 control cabinets, 20 terminal boxes, 9 HMI panels)
• electrical installation in Albersdorf
• commissioning in Albersdorf
• robot programming (offline, online) in Albersdorf
• training of operating and maintenance staff

Project:   Upgrade palletizer
Factory:  HÖFTER Neuhausen
Division:  Special systems engineering
Time frame:  08/2021 - 12/2021

Key data:

• 1 cell
• 1 PLC (Siemens CPU 1215C)
• application: palletizer
• conveyor technology, rotary units, palletizing

Field of responsibility:

• project management and on site management
• engineering and construction (mechanical and electrical)
• manufacturing and assembly (mechanical and electrical)
• software design and HMI programming
• on site installation and commissioning
• training of operating and maintenance staff
• documentation

Project:   Pressure differnce testing system DPV1500L
Factory:  RIKUTEC Altenkirchen
Division:  Special systems engineering
Time frame:  04/2021 - 07/2021

Key data:

• 1 cell
• 1 PLC (Siemens CPU 1215C)
• application: pressure difference testing system
• test pressure: max. 333 mbar
• leakage rate: 0.4 mm diameter
• inline measurement with "warm" containers (max. 1500l)

Field of responsibility:

• project project management and on site management
• engineering and construction (mechanical and electrical)
• manufacturing and assembly (mechanical and electrical)
• software design and HMI programming
• on site installation and commissioning
• training of operating and maintenance staff
• documentation including CE

Project:   Robot Sealer-Application A11/A13
Factory:  Audi Neckarsulm
Division:  Assembly
Time frame:  07/2021 - 06/2023

Key data:

• 2 cells
• 10 PLC (Siemens CPU 1517F, 15127F)
• application: material handling, sealer application
• cycle time: 85s

Field of responsibility:

• project managment and on-site management
• hardware construction (app. 2.000 pages)
• software design and HMI programming
• control cabinet construction (8 control cabinets, 16 terminal boxes, 8 HMI panels)
• on-site electrical installation
• on-site commissioning
• on-site robot programming 
• training of operating and maintenance staff

Project:   HEAT 2
Factory:  BMW plant 2.1/2.2 Dingolfing
Division:  Battery
Time frame:  05/2021- 02/2022

Key data:

• 25 cells
• 20 PLC‘s (Siemens CPU 1518F)
• applications : thermal joining , screwing , pressing , end of line check
• cycle time: 53s

Field of responsibility:

• software coordination ensuring, reworking and monitoring of TMO V3 standard
• PLC programming and debugging
• on site electrical installation
• on site commissioning
• training of operating and maintenance staff

Project:   Door Sealing Application VW316/VW416
Factory:  VW Emden
Division:  Assembly
Time frame:    02/2021 - 05/2022

Key data:

• 8 cells
• 5 PLC (Siemens CPU 1517F)
• 10 robots (KUKA VKRC4)
• application : material handling , sealer application
• cycle time: 60s

Field of responsibility:

• project managment and on site management
• hardware construction app. 1.200 pages
• software design and HMI programming
• control cabinet construction (3 control cabinets , 10 terminal boxes , 8 HMI panels)
• on site electrical installation
• on site commissioning
• training of operating and maintenance staff

Project:   HEAT (basic and end engine)
Factory:  BMW plant 2.2 Dingolfing
Division:  Battery
Time frame:  03/2020 06/2021

Key data:

• 30 cells
• 11 PLC (Siemens CPU 1518F)
• 20 robots (KUKA KRC4)
• applications : thermal joining , screwing , pressing , end of line check
• cycle time: 49s

Field of responsibility:

• software coordination ensuring, reworking and monitoring of TMO V3 standard
• takeover project from another supplier (failed commissioning)
• online robot programming
• PLC programming and debugging
• on site electrical installation
• on site commissioning
• training of operating and maintenance staff

Project:   Robot Sealer-Application ML1
Factory:  Audi Ingolstadt
Division:  Assembly
Time frame:  07/2020 - 07/2021

Key data:

• 1 cell
• 1 PLC (Siemens CPU 1517F)
• application: material handling, sealer application
• cycle time: 60s

Field of responsibility:

• project managment and on-site management
• hardware construction (app. 600 pages)
• software design and HMI programming
• control cabinet construction (3 control cabinets, 4 terminal boxes, 4 HMI panels)
• on-site electrical installation
• on-site commissioning
• on-site robot programming 
• training of operating and maintenance staff

Project:   Tailgate U11
Factory:  Magna; Elsendorf
Division:  Body-In-White
Time frame:  06/2020 - 08/2021

Key data:

• 3 cells
• 3 PLC's (Siemens CPU 4x416F)
• application: material handling, glueing, spot welding, laser welding, clinching, roller hemming
• cycle time: 75s

Field of responsibility:

• project managment and on-site management
• hardware construction (app. 1800 pages)
• software design and HMI programming
• control cabinet construction (3 control cabinets, 6 terminal boxes, 9 HMI panels)
• electrical installation in Elsendorf
• commissioning in Elsendorf
• robot programming (offline, online) in Elsendorf
• training of operating and maintenance staff

Project:   Laser Welding System LSC14
Factory:  Baosteel Hangzhou
Division:  Laser Welding
Time frame:    10/2019 - 12/2021

Key data:

• 1 welding system
• 1 PLC (Siemens CPU 1517TF-3)
• 5 robots (ABB IRC5)
• 18 servoaxis Sinamics S120
• application: laser welding, material handling
• welding speed: 18m/min

Field of responsibility:

• project managment and on-site management
• software design
• HMI programming
• offline robot programming
• on-site commissioning
• on-site robot programming
• training of operating and maintenance staff

Project:   Door Sealing Application VW316
Factory:  VW; Pacheco Argentina
Division:  Assembly
Time frame:    09/2019 - 07/2021

Key data:

• 1 cell
• 1 PLC (Siemens CPU 1515F)
• applications: material handling, glueing
• cycle time: 60s

Field of responsibility:

• project managment and on-site management
• hardware construction (app. 1100 pages)
• software design and HMI programming
• control cabinet construction (2 control cabinets, 11 terminal boxes, 5 HMI panels)
• electrical installation in Germany, tear down and relocation to Argentina
• commissioning in Germany and in Argentina
• training of operating and maintenance staff

Project:   Door System G26
Factory:  MAGNA; Elsendorf
Division:  Body-In-White
Time frame:    08/2019 - 03/2021

Key data:

• 4 cells
• 4 PLC's (Siemens CPU 4x416F)
• applications: material handling, glueing, spot welding, laser welding, clinching, roller hemming
• cycle time: 65s

Field of responsibility:

• project managment and on-site management
• hardware construction (app. 2400 pages)
• software design and HMI programming
• control cabinet construction (4 control cabinets, 10 terminal boxes, 20 HMI panels)
• electrical installation in Elsendorf
• commissioning in Elsendorf
• robot programming (offline, online) in Elsendorf
• training of operating and maintenance staff

Project:   Laser Welding System PCL2
Factory:  ANTB Pune; India
Division:  Laser Welding
Time frame:    08/2019 - 12/2019

Key data:

• 1 welding system
• 1 PLC (Siemens CPU 319F-3)
• applications: laser welding
• welding speed: 12m/min

Field of responsibility:

• software design and HMI programming
• commissioning in Germany and in India

Project:   Door Sealing Application W205, W206
Factory:  Daimler; East London
Division:  Assembly
Time frame:    07/2019 - 12/2021

Key data:

• 2 cells
• 3 PLC's (Siemens CPU 1517F)
• applications: material handling, glueing
• cycle time: 120s

Field of responsibility:

• project managment and on-site management
• hardware construction (app. 400 pages)
• software design and HMI programming
• control cabinet construction (2 control cabinets, 1 terminal box)
• electrical installation in Germany, tear down and relocation to South Africa
• commissioning in Germany and in South Africa
• training of operating and maintenance staff

Project:   Door Sealing Application AU38X
Factory:  VW Qingdao
Division:  Assembly
Time frame:    10/2018 – 07/2021

Key data:

• 1 cell
• 1 PLC (Siemens CPU 319)
• applications: material handling, glueing
• cycle time: 60s

Field of responsibility:

• project managment and on-site management
• hardware construction (app. 1100 pages)
• software design and HMI programming
• control cabinet construction (2 control cabinets, 11 terminal boxes, 5 HMI panels)
• electrical installation in Germany, tear down and relocation to China
• commissioning in Germany and in China
• training of operating and maintenance staff

Project:   Robot Sealer-Application ML2/3
Factory:  Audi Ingolstadt
Division:  Assembly
Time frame:    08/2018 – 10/2019

Key data:

• 2 cells
• 2 PLC's (Siemens CPU 1517F)
• applications: material handling, sealer application
• cycle time: 60s

Field of responsibility:

• project managment and on-site management
• hardware construction (app. 800 pages)
• software design and HMI programming
• control cabinet construction (4 control cabinets, 8 terminal boxes, 8 HMI panels)
• on-site electrical installation
• on-site commissioning
• on-site robot programming
• training of operating and maintenance staff

Project:   Preforming IHU G82
Factory:  BMW W2.4 Dingolfing
Division:  Press shop
Time frame:    08/2018 – 12/2018

Key data:

• 1 cell
• 1 PLC (Siemens CPU 1518F)
• 3 robots (KRC4)
• applications: docking, marking, material handling
• cycle time: 60s

Field of responsibility:

• project managment and on-site management
• hardware construction (app. 3000 pages)
• software design and HMI programming
• online robot programming
• control cabinet construction (5 feed-in cabinets, 15 terminal boxes, 25 HMI panels)
• on-site electrical installation
• on-site commissioning
• training of operating and maintenance staff

Project:   Rear Body G22/G23
Factory:  BMW W2.4 Dingolfing
Division:  Body-In-White
Time frame:    08/2018 – 12/2019

Key data:

• 9 cells
• 9 PLC‘s (Siemens CPU 1518F)
• 108 robots (KUKA KRC2, KRC4)
• applications: spot welding, glueing, clinching, material handling
• cycle time: 85s

Field of responsibility:

• project managment and on-site management
• online robot programming
• control cabinet construction
• on-site electrical installation
• on-site commissioning
• training of operating and maintenance staff

Project:   Ablation Line AAS
Factory:  WISCO Olofström, Sweden
Division:  Laser welding
Time frame:    11/2017 – 03/2018

Key data:

• 1 cell
• 1 PLC (Siemens CPU 315F)
• 2 robot (ABB IRC5)
• applications: material handling and laser welding
• cycle time: 12s

Field of responsibility:

• project managment and on-site management
• software design
• HMI programming
• offline robot programming
• on-site commissioning
• on-site robot programming
• training of operating and maintenance staff

Project:   Hood / Finish F40
Factory:  BMW Leipzig
Division:  Body-In-White
Time frame:    08/2017 – 12/2018

Key data:

• 5 cells
• 5 PLC (Siemens CPU 1518F)
• 25 robots (FANUC RJ2000i)
• Applications: glueing, clinching, roller hemming, material handling
• Cycle time: 120s

Field of responsibility:

• Project management and building site management
• Hardware construction (approx. 3000 pages)
• Software design and HMI programming
• Online robot programming
• Control cabinet construction (5 feed-in cabinets, 15 terminal boxes, 25 HMI panels)
• On-site electrical installation
• On-site commissioning
• Training operators and maintenance staff

Project:   Integration F40 Rear Compartment
Factory:  BMW Regensburg
Division:  Body-In-White
Time frame:    09/2017 – 08/2018

Key data:

• 19 cells
• 19 PLC (Siemens CPU 416F)
• 65 robots (ABB IRC5, KUKA KRC2)
• Applications: spot welding, stud welding, glueing, material handling
• Cycle time: 57s

Field of responsibility:

• Project management and building site management
• Hardware construction (approx. 4500 pages)
• Software design and HMI programming
• Online robot programming
• On-site electrical installation
• On-site commissioning
• Training operators and maintenance staff

Project:   Hood CFK M4CS
Factory:  C-CON Eitensheim
Division:  Body-In-White
Time frame:    03/2017 – 10/2017

Key data:

• 2 cells
• 2 PLC (Siemens CPU 1513F)
• Applications: laser processing, glueing, material handling
• Cycle time: 142s

Field of responsibility:

• Project management and building site management
• Hardware construction (approx. 500 pages)
• Development of a software standard
• Software design and HMI programming
• On-site electrical installation
• On-site commissioning

Project:   Speed Up 50+ / 54+
Factory:  BMW Regensburg
Division:  Body-In-White
Time frame:    03/2017 – 10/2017

Key data:

• 8 cells
• 8 PLC (Siemens CPU 416F)
• Applications: spot welding, stud welding, glueing, material handling
• Cycle time: 62s

Field of responsibility:

• Project management and building site management
• Hardware construction (approx. 2500 pages)
• Software design and HMI programming
• On-site electrical installation
• On-site commissioning
• Training operators and maintenance staff

Project:   Door Sealing Application VW371
Factory:  VW Puebla, Mexico
Division:  Assembly
Time frame:    09/2016 – 07/2017

Key data:

• 1 cell
• 1 PLC (Siemens CPU 319F)
• Applications: material handling, glueing
• Cycle time: 60s

Field of responsibility:

• Project management and building site management
• Hardware construction (approx. 800 pages)
• Software design and HMI programming
• Cabinet manufacturing (2 control cabinets, 8 terminal boxes, 5 HMI panels)
• Electrical installation in Germany, tear down and relocation to Mexico
• Commissioning in Germany and Mexico
• Training operators and maintenance staff

Project:   Laser Welding Line TCL1
Factory:  Tata Steel Wolverhampton, Great Britain
Division:  Laser welding
Time frame:    03/2016 – 12/2016

Key data:

• 1 PLC (Siemens CPU 319F)
• 25 servo-drives (SEW MoviPLC; SEW MoviAxis)
• 8 robots (ABB IRC5)
• Applications: laser welding, material handling
• Cycle time: 11s

Field of responsibility:

• Project management and building site management
• Hardware construction (approx. 600 pages)
• Software design and construction and HMI programming
• Cabinet manufacturing (2 feed-in cabinets, 2 servo-cabinets, 4 terminal boxes)
• On-site electrical installation
• Robot programming online
• On-site commissioning
• Training operators and maintenance staff

Project:   Roof and Liftgate G01
Factory:  MagnaDrive Spartanburg, USA
Division:  Body-In-White
Time frame:    10/2015 – 12/2016

Key data:

• 3 cells
• 3 PLC‘s (Siemens CPU 1518F)
• 24 robots (KUKA KRC4)
• Applications: Laser, bolt and spot welding, glueing, roller hemming, clinching, material handling
• Cycle time: 125s

Field of responsibility:

• Project management and building site management
• Hardware construction (approx. 2100 pages)
• Software design and construction and HMI programming
• Cabinet manufacturing (3 control cabinets, 3 feed-in cabinets, 9 HMI panels)
• On-site electrical installation
• Robot programming offline and online
• On-site commissioning
• Training operators and maintenance

Project:   Liftgate P1Mx
Factory:  OPEL Saragossa, Spain
Division:  Body in white
Time frame:    05/2015 – 09/2016

Key data:

• 3 cells
• 3 PLC‘s (Rockwell GuardLogix 1756-L73S)
• Application: Laser, spot and stud welding, glueing, clinching, handling
• Cycle time: 85s

Field of responsibility:

• Project management and building site management
• Hardware construction (approx. 3000 pages)
• Software design and HMI programming
• Robot programming
• On-site electrical installation
• On-site commissioning
• Training for maintenance

Project:   Door Seal Application Q5
Factory:  Audi San José Chiapa, Mexico
Division:  Assembly
Time frame:    10/2014 – 09/2015

Key data:

• 1 cell
• 1 PLC‘s (Siemens CPU 319F)
• Application: Handling, glueing
• Cycle time: 60s

Field of responsibility:

• Project management and building site management
• Hardware construction (approx. 900 pages)
• Software design and HMI programming
• Control cabinet construction (2 control cabinets, 4 terminal boxes, 5 control consoles)
• Electrical installation in Lockweiler, relocation and reinstallation in Mexico
• Commissioning in Lockweiler, relocation and recommissioning in Mexico
• Training for maintenance

Project:   Laser Welding SystemHCL-C2, C3, C4
Factory:  Hysco Yancheng, Hysco Tianjin, China
Division:  Laser welding
Time frame:  03/2012 – 05/2013

Key data:

• 3 cells
• 3 PLC‘s (Siemens CPU 319F)
• 15 robots (ABB IRC5)
• Applications: Laser welding, handling
• Cycle time: 14s

Field of responsibility:

• Project management and building site management
• Hardware construction (approx. 900 pages)
• Software design and HMI programming
• Online robot programming
• Control cabinet construction (3 control cabinets, 9 terminal boxes, 3 control consoles)
• Electrical installation in Ravensburg, relocation to China and reinstallation
• Commissioning in Ravensburg, relocation to China and recommissioning
• Training for maintenance