Projects

We are proud of the projects that we have completed successfully with our customers. For this reason, we are pleased to show our focal points here with an excerpt of our current and completed projects:

Audi Ingolstadt - Robot Sealer-Application ML1

Project:   Robot Sealer-Application ML1
Factory:  Audi Ingolstadt
Division:  Assembly
Time frame:  07/2019 - 07/2020

Key data:

  • 1 cell
  • 1 PLC (Siemens CPU 1517F)
  • application: material handling, sealer application
  • cycle time: 60s

Field of responsibility:

  • project managment and on-site management
  • hardware construction (app. 600 pages)
  • software design and HMI programming
  • control cabinet construction (3 control cabinets, 4 terminal boxes, 4 HMI panels)
  • on-site electrical installation
  • on-site commissioning
  • on-site robot programming 
  • training of operating and maintenance staff

Magna Elsendorf - Tailgate U11

Project:   Tailgate U11
Factory:  Magna; Elsendorf
Division:  Body-In-White
Time frame:  06/2020 - 08/2021

Key data:

  • 3 cells
  • 3 PLC's (Siemens CPU 4x416F)
  • application: material handling, glueing, spot welding, laser welding, clinching, roller hemming
  • cycle time: 75s

Field of responsibility:

  • project managment and on-site management
  • hardware construction (app. 1800 pages)
  • software design and HMI programming
  • control cabinet construction (3 control cabinets, 6 terminal boxes, 9 HMI panels)
  • electrical installation in Elsendorf
  • commissioning in Elsendorf
  • robot programming (offline, online) in Elsendorf
  • training of operating and maintenance staff

Baosteel Hangzhou - Laser Welding System LSC14

Project:   Laser Welding System LSC14
Factory:  Baosteel Hangzhou
Division:  Laser Welding
Time frame:    10/2019 - 12/2020

Key data:

  • 1 welding system
  • 1 PLC (Siemens CPU 1517TF-3)
  • 5 robots (ABB IRC5)
  • 18 servoaxis Sinamics S120
  • application: laser welding, material handling
  • welding speed: 18m/min

Field of responsibility:

  • project managment and on-site management
  • software design
  • HMI programming
  • offline robot programming
  • on-site commissioning
  • on-site robot programming
  • training of operating and maintenance staff

VW Pacheco - Door Sealing Application VW316

Project:   Door Sealing Application VW316
Factory:  VW; Pacheco Argentina
Division:  Assembly
Time frame:    09/2019 - 07/2020

Key data:

  • 1 cell
  • 1 PLC (Siemens CPU 1515F)
  • applications: material handling, glueing
  • cycle time: 60s

Field of responsibility:

  • project managment and on-site management
  • hardware construction (app. 1100 pages)
  • software design and HMI programming
  • control cabinet construction (2 control cabinets, 11 terminal boxes, 5 HMI panels)
  • electrical installation in Germany, tear down and relocation to Argentina
  • commissioning in Germany and in Argentina
  • training of operating and maintenance staff

MAGNA Elsendorf - Door System G26

Project:   Door System G26
Factory:  MAGNA; Elsendorf
Division:  Body-In-White
Time frame:    08/2019 - 12/2020

Key data:

  • 4 cells
  • 4 PLC's (Siemens CPU 4x416F)
  • applications: material handling, glueing, spot welding, laser welding, clinching, roller hemming
  • cycle time: 65s

Field of responsibility:

  • project managment and on-site management
  • hardware construction (app. 2400 pages)
  • software design and HMI programming
  • control cabinet construction (4 control cabinets, 10 terminal boxes, 20 HMI panels)
  • electrical installation in Elsendorf
  • commissioning in Elsendorf
  • robot programming (offline, online) in Elsendorf
  • training of operating and maintenance staff

ANTB Pune - Laser Welding System PCL2

Project:   Laser Welding System PCL2
Factory:  ANTB Pune; India
Division:  Laser Welding
Time frame:    08/2019 - 12/2019

Key data:

  • 1 welding system
  • 1 PLC (Siemens CPU 319F-3)
  • applications: laser welding
  • welding speed: 12m/min

Field of responsibility:

  • software design and HMI programming
  • commissioning in Germany and in India

Daimler East London - Door Sealing Application W205, W206

Project:   Door Sealing Application W205, W206
Factory:  Daimler; East London
Division:  Assembly
Time frame:    07/2019 - 07/2020

Key data:

  • 2 cells
  • 3 PLC's (Siemens CPU 1517F)
  • applications: material handling, glueing
  • cycle time: 120s

Field of responsibility:

  • project managment and on-site management
  • hardware construction (app. 400 pages)
  • software design and HMI programming
  • control cabinet construction (2 control cabinets, 1 terminal box)
  • electrical installation in Germany, tear down and relocation to South Africa
  • commissioning in Germany and in South Africa
  • training of operating and maintenance staff

VW Qingdao - Door Sealing Application AU38X

Project:   Door Sealing Application AU38X
Factory:  VW Qingdao
Division:  Assembly
Time frame:    10/2018 – 07/2019

Key data:

  • 1 cell
  • 1 PLC (Siemens CPU 319)
  • applications: material handling, glueing
  • cycle time: 60s

Field of responsibility:

  • project managment and on-site management
  • hardware construction (app. 1100 pages)
  • software design and HMI programming
  • control cabinet construction (2 control cabinets, 11 terminal boxes, 5 HMI panels)
  • electrical installation in Germany, tear down and relocation to China
  • commissioning in Germany and in China
  • training of operating and maintenance staff

Audi Ingolstadt - Robot Sealer - Application ML2/3

Project:   Robot Sealer-Application ML2/3
Factory:  Audi Ingolstadt
Division:  Assembly
Time frame:    08/2018 – 10/2019

Key data:

  • 2 cells
  • 2 PLC's (Siemens CPU 1517F)
  • applications: material handling, sealer application
  • cycle time: 60s

Field of responsibility:

  • project managment and on-site management
  • hardware construction (app. 800 pages)
  • software design and HMI programming
  • control cabinet construction (4 control cabinets, 8 terminal boxes, 8 HMI panels)
  • on-site electrical installation
  • on-site commissioning
  • on-site robot programming
  • training of operating and maintenance staff

BMW W2.4 DINGOLFING - PREFORMING IHU G82

Project:   Preforming IHU G82
Factory:  BMW W2.4 Dingolfing
Division:  Press shop
Time frame:    08/2018 – 12/2018

Key data:

  • 1 cell
  • 1 PLC (Siemens CPU 1518F)
  • 3 robots (KRC4)
  • applications: docking, marking, material handling
  • cycle time: 60s

Field of responsibility:

  • project managment and on-site management
  • hardware construction (app. 3000 pages)
  • software design and HMI programming
  • online robot programming
  • control cabinet construction (5 feed-in cabinets, 15 terminal boxes, 25 HMI panels)
  • on-site electrical installation
  • on-site commissioning
  • training of operating and maintenance staff

BMW W2.4 DINGOLFING - REAR BODY G22/G23

Project:   Rear Body G22/G23
Factory:  BMW W2.4 Dingolfing
Division:  Body-In-White
Time frame:    08/2018 – 12/2019

Key data:

  • 9 cells
  • 9 PLC‘s (Siemens CPU 1518F)
  • 108 robots (KUKA KRC2, KRC4)
  • applications: spot welding, glueing, clinching, material handling
  • cycle time: 85s

Field of responsibility:

  • project managment and on-site management
  • online robot programming
  • control cabinet construction
  • on-site electrical installation
  • on-site commissioning
  • training of operating and maintenance staff

WISCO OLOFSTRÖM - ABLATION LINE AAS

Project:   Ablation Line AAS
Factory:  WISCO Olofström, Sweden
Division:  Laser welding
Time frame:    11/2017 – 03/2018

Key data:

  • 1 cell
  • 1 PLC (Siemens CPU 315F)
  • 2 robot (ABB IRC5)
  • applications: material handling and laser welding
  • cycle time: 12s

Field of responsibility:

  • project managment and on-site management
  • software design
  • HMI programming
  • offline robot programming
  • on-site commissioning
  • on-site robot programming
  • training of operating and maintenance staff

BMW Leipzig - Hood / Finish F40

Project:   Hood / Finish F40
Factory:  BMW Leipzig
Division:  Body-In-White
Time frame:    08/2017 – 12/2018

Key data:

  • 5 cells
  • 5 PLC (Siemens CPU 1518F)
  • 25 robots (FANUC RJ2000i)
  • Applications: glueing, clinching, roller hemming, material handling
  • Cycle time: 120s

Field of responsibility:

  • Project management and building site management
  • Hardware construction (approx. 3000 pages)
  • Software design and HMI programming
  • Online robot programming
  • Control cabinet construction (5 feed-in cabinets, 15 terminal boxes, 25 HMI panels)
  • On-site electrical installation
  • On-site commissioning
  • Training operators and maintenance staff

BMW Regensburg - Integration F40 Rear Compartment

Project:   Integration F40 Rear Compartment
Factory:  BMW Regensburg
Division:  Body-In-White
Time frame:    09/2017 – 08/2018

Key data:

  • 19 cells
  • 19 PLC (Siemens CPU 416F)
  • 65 robots (ABB IRC5, KUKA KRC2)
  • Applications: spot welding, stud welding, glueing, material handling
  • Cycle time: 57s

Field of responsibility:

  • Project management and building site management
  • Hardware construction (approx. 4500 pages)
  • Software design and HMI programming
  • Online robot programming
  • On-site electrical installation
  • On-site commissioning
  • Training operators and maintenance staff

C-CON Eitensheim - Hood CFK M4CS

Project:   Hood CFK M4CS
Factory:  C-CON Eitensheim
Division:  Body-In-White
Time frame:    03/2017 – 10/2017

Key data:

  • 2 cells
  • 2 PLC (Siemens CPU 1513F)
  • Applications: laser processing, glueing, material handling
  • Cycle time: 142s

Field of responsibility:

  • Project management and building site management
  • Hardware construction (approx. 500 pages)
  • Development of a software standard
  • Software design and HMI programming
  • On-site electrical installation
  • On-site commissioning

BMW Regensburg - Speed Up 50+ / 54+

Project:   Speed Up 50+ / 54+
Factory:  BMW Regensburg
Division:  Body-In-White
Time frame:    03/2017 – 10/2017

Key data:

  • 8 cells
  • 8 PLC (Siemens CPU 416F)
  • Applications: spot welding, stud welding, glueing, material handling
  • Cycle time: 62s

Field of responsibility:

  • Project management and building site management
  • Hardware construction (approx. 2500 pages)
  • Software design and HMI programming
  • On-site electrical installation
  • On-site commissioning
  • Training operators and maintenance staff

VW Mexico - Door Sealing Application VW371

Project:   Door Sealing Application VW371
Factory:  VW Puebla, Mexico
Division:  Assembly
Time frame:    09/2016 – 07/2017

Key data:

  • 1 cell
  • 1 PLC (Siemens CPU 319F)
  • Applications: material handling, glueing
  • Cycle time: 60s

Field of responsibility:

  • Project management and building site management
  • Hardware construction (approx. 800 pages)
  • Software design and HMI programming
  • Cabinet manufacturing (2 control cabinets, 8 terminal boxes, 5 HMI panels)
  • Electrical installation in Germany, tear down and relocation to Mexico
  • Commissioning in Germany and Mexico
  • Training operators and maintenance staff

Tata Steel - Laser Welding Line TCL1

Project:   Laser Welding Line TCL1
Factory:  Tata Steel Wolverhampton, Great Britain
Division:  Laser welding
Time frame:    03/2016 – 12/2016

Key data:

  • 1 PLC (Siemens CPU 319F)
  • 25 servo-drives (SEW MoviPLC; SEW MoviAxis)
  • 8 robots (ABB IRC5)
  • Applications: laser welding, material handling
  • Cycle time: 11s

Field of responsibility:

  • Project management and building site management
  • Hardware construction (approx. 600 pages)
  • Software design and construction and HMI programming
  • Cabinet manufacturing (2 feed-in cabinets, 2 servo-cabinets, 4 terminal boxes)
  • On-site electrical installation
  • Robot programming online
  • On-site commissioning
  • Training operators and maintenance staff

MagnaDrive Spartanburg - Roof and Liftgate G01

Project:   Roof and Liftgate G01
Factory:  MagnaDrive Spartanburg, USA
Division:  Body-In-White
Time frame:    10/2015 – 12/2016

Key data:

  • 3 cells
  • 3 PLC‘s (Siemens CPU 1518F)
  • 24 robots (KUKA KRC4)
  • Applications: Laser, bolt and spot welding, glueing, roller hemming, clinching, material handling
  • Cycle time: 125s

Field of responsibility:

  • Project management and building site management
  • Hardware construction (approx. 2100 pages)
  • Software design and construction and HMI programming
  • Cabinet manufacturing (3 control cabinets, 3 feed-in cabinets, 9 HMI panels)
  • On-site electrical installation
  • Robot programming offline and online
  • On-site commissioning
  • Training operators and maintenance

OPEL Saragossa - Liftgate P1Mx

Project:   Liftgate P1Mx
Factory:  OPEL Saragossa, Spain
Division:  Body in white
Time frame:    05/2015 – 09/2016

Key data:

  • 3 cells
  • 3 PLC‘s (Rockwell GuardLogix 1756-L73S)
  • Application: Laser, spot and stud welding, glueing, clinching, handling
  • Cycle time: 85s

Field of responsibility:

  • Project management and building site management
  • Hardware construction (approx. 3000 pages)
  • Software design and HMI programming
  • Robot programming
  • On-site electrical installation
  • On-site commissioning
  • Training for maintenance

Audi Factory San José Chiapa - Door Seal Application Q5

Project:   Door Seal Application Q5
Factory:  Audi San José Chiapa, Mexico
Division:  Assembly
Time frame:    10/2014 – 09/2015

Key data:

  • 1 cell
  • 1 PLC‘s (Siemens CPU 319F)
  • Application: Handling, glueing
  • Cycle time: 60s

Field of responsibility:

  • Project management and building site management
  • Hardware construction (approx. 900 pages)
  • Software design and HMI programming
  • Control cabinet construction (2 control cabinets, 4 terminal boxes, 5 control consoles)
  • Electrical installation in Lockweiler, relocation and reinstallation in Mexico
  • Commissioning in Lockweiler, relocation and recommissioning in Mexico
  • Training for maintenance

Hysco Yancheng, Hysco Tianjin - Laser Welding System HCL-C2, C3, C4

Project:   Laser Welding SystemHCL-C2, C3, C4
Factory:  Hysco Yancheng, Hysco Tianjin, China
Division:  Laser welding
Time frame:  03/2012 – 05/2013

Key data:

  • 3 cells
  • 3 PLC‘s (Siemens CPU 319F)
  • 15 robots (ABB IRC5)
  • Applications: Laser welding, handling
  • Cycle time: 14s

Field of responsibility:

  • Project management and building site management
  • Hardware construction (approx. 900 pages)
  • Software design and HMI programming
  • Online robot programming
  • Control cabinet construction (3 control cabinets, 9 terminal boxes, 3 control consoles)
  • Electrical installation in Ravensburg, relocation to China and reinstallation
  • Commissioning in Ravensburg, relocation to China and recommissioning
  • Training for maintenance